Proven EPC Project Expertise
Forgesail delivers proven EPC capabilities for industrial and rail projects, providing integrated rail solutions from engineering and procurement to installation. We ensure technical compliance, reliable execution, and on-schedule delivery.
EPC Project References
The King Salman international Complex for Maritime Industries and Services, or Maritime Yard Project
Scope of supply:
Crane rails:
• A45 — 5,014 m
• A55 — 4,155 m
• A65 — 23,053 m
• A100 — 24,425 + 14,794 m
• A120 — 2,202 m
• A150 — 6,544 mComplete fastening system including rubber pads, soleplates, rail clips, anchor bolts, levelling bolts, buffer stops, rail grout, cementitious grout, thermite welding consumables, crossover forging assemblies, etc.
SMS Siemag lnternational - Formosa Fujian Fuxin Special Steel works
Scope of supply:
A100 crane rails: 3,650 m
A120 crane rails: 1,800 m
Complete fastening system (rubber pads, soleplates, rail clips, anchor bolts, levelling bolts, rail grout, cementitious grout)
Installation works
Qinzhou Port International Container Terminal (Project Overview)
Qinzhou Port is a major deep-water gateway for the New Western Land-Sea Corridor and a key hub for ASEAN trade. It features large container terminals, efficient sea-rail intermodal facilities, and annual handling capacities in the billions of tons, connecting global routes and strengthening regional logistics.
Forgesail supported this strategic port by supplying specialized rail components and providing installation services for the quayside STS crane systems. Despite tight construction timelines, we delivered on schedule and passed final acceptance on the first attempt, receiving strong recognition for our efficiency and technical execution.
Australia Brisbane Port
SIN-300 rail grout 68 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥35Mpa, 2d≥50Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.02%
vertical expansion rate 3d: 0.000-0.041%
bleeding rate: 0
Bangkok Port (Khlong Toei Port), Thailand
SIN-300 rail grout 52 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥33Mpa, 2d≥57Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.02%
vertical expansion rate 3d: 0.000-0.045%
bleeding rate: 0
Rongsheng Heavy Industry Dock 4 - 1600T&600T Gantry Crane track
SIN-300 rail grout 396 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥33Mpa, 2d≥52Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.02%
vertical expansion rate 3d: 0.000-0.050%
bleeding rate: 0
CCCC Third Harbour Engineering Co Ltd, Ningbo Port
SIN-300 rail grout 396 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥33Mpa, 2d≥52Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.02%
vertical expansion rate 3d: 0.000-0.050%
bleeding rate: 0
Kawasaki Heavy Industries, Ltd. | KHI Japan factory crane rail project
A120 crane rails 2202m
matching fastenings included rubber pads, soleplates, rail clips, anchor bolts, levelling bolts, rail grout, cementitious grout etc.
SIN-300 rail grout 57 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥30Mpa, 2d≥55Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.021%
vertical expansion rate 3d: 0.000-0.047%
bleeding rate: 0
Mexico Fortacrane S.A. De C.V.
SIN-300 rail grout 105 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥32Mpa, 2d≥52Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.02%
vertical expansion rate 3d: 0.000-0.041%
bleeding rate: 0
New Yangzi Shipbuilding Co., Ltd 1000T*120m Gantry Crane track
SIN-300 rail grout 86 tons
grade: 80 Mpa
flowability: ≥ 290mm
compressive strength: 1d≥32Mpa, 2d≥51Mpa, 28d≥100Mpa
vertical expansion rate 24h: ≥ 0.021%
vertical expansion rate 3d: 0.000-0.042%
bleeding rate: 0
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