Forgesail · Rail Joints & Fastening Hardware

Rail Fishplates, Fastening Bolts & Anchor Systems for Crane Rail and Trackwork

FORGESAIL supplies fishplates and joint bars matched to the rail section, web drilling and bolt pattern, alongside the complete bolt side of a rail fastening system: clip bolts with T-head or liner necks, height-adjusting leveling bolts, bent foundation bolts in split, J, U and C forms, and corrugated cast-in sleeves.

  • GB/T, DIN & ASME standards
  • Hot-dip galvanized to ISO 1461
  • MTC EN 10204 3.1, heat-number traceable
M12 – M42Thread size range
4.8 – 10.9Property grades
70 µmMin. zinc coating
01

Fishplates & Joint BarsRail section matching, drilling and export packing

A fishplate joins two rail ends and carries the bending load across the gap. We match standard, insulated and compromise joint bars to the rail web, bolt pitch and project drawing, with bolts, nuts and washers supplied as one joint set when required.

Rail fishplate and bolt set matched to a crane rail section

Fishplate & Joint Bar

Railway & crane rail joints

The plate has to match the rail web, rail height and the holes already drilled in the rail. We supply standard railway fishplates, crane rail joint bars, insulated plates for track circuits and compromise plates that join two different rail sections. Production follows the drawing or the existing joint sample, so the bolt holes line up without rework on site.

  • Rail sectionsDIN 536 A-series, GB/T 2585 QU, AREMA / ASCE, UIC, JIS, BS 11 and project drawings
  • Joint typeStandard, insulated, compromise, expansion or custom
  • MaterialQ235, 45# or a project-specific grade confirmed before production
  • DrillingHole diameter and centre pitch machined to the rail drawing
  • FinishHot-dip galvanized, black, painted or oiled
  • Joint setFishplate, bolts, nuts and washers can be quoted together
Bundled rail fishplates packed for export shipment

Bundling & Export Packing

Packed by joint set and rail section

Fishplates are counted and packed by rail section so the receiving site can distribute them without mixing joint sets. Contact faces are protected during handling, and the bolts, nuts and washers can be packed with each plate set. Mixed projects can be separated by rail profile and marked with the drawing or part reference.

  • PackingSteel-strapped bundles, wooden pallets or reinforced export crates
  • Set packingPlate, bolts, nuts and washers kept together on request
  • ProtectionContact faces and finished coating protected during transit
  • MarkingRail section, drawing reference and quantity
  • InspectionDimensional check and Mill Test Certificate
  • DeliveryProject quantities and mixed rail sections
02

Clip BoltsClip bolts for elastic rail fastening systems

The bolt that locks the rail down. Two neck geometries cover almost every elastic fastening system in service: the forged T-head bolt that drops into a clip channel, and the liner bolt whose serrated shoulder keys into the clipped slot. Both are supplied with matched nuts, washers and insulators on request.

T-head rail clip bolt for crane rail fastening

T-Bolt

Clip channel & rail clamp

The forged T-head is drawn through the slot of the clip or clamp and turns a quarter turn to seat. Because the head bears on the slot flanks, the bolt cannot rotate while the nut is torqued — no holding tool, one-man installation. This is the standard bolt for elastic rail clips, crane rail clamps and rail fastener baseplates.

  • StandardGB/T 37, DIN 261, ASME B18.5, or drawn to your clip system
  • SizeM12 – M24; length 30 – 60 mm
  • Grade8.8 / 10.9
  • NeckOval neck or square neck, forged head
  • MaterialQ235B, 45#, 35CrMo; stainless 304 / 316
  • FinishHot-dip galvanized, zinc plated, black oxide, Zn-Al flake
Liner bolt with trapezoidal neck for rail fastening clips

Liner Bolt

Elastic rail fastening systems

A rectangular-neck bolt carrying a trapezoidal liner that acts as the shoulder of the clip assembly. The serrated neck locks against the rib of the clip slot, so the bolt is held without a wrench while the nut is run down; the liner spreads the clamping load over the insulator and allows fine lateral adjustment of the clip position on the baseplate.

  • StandardMade to fit Pandrol-type, Vossloh-type and equivalent clip systems
  • SizeM12 – M24; length 30 – 60 mm
  • Grade8.8 / 10.9
  • NeckTrapezoidal liner, serrated both sides
  • Material45#, 40Cr, 35CrMo; stainless 304 / 316
  • FinishHot-dip galvanized, zinc plated, black oxide
03

Leveling BoltsHeight adjustment for rail installation

Cast-in anchor bolts fix the position; the leveling bolt sets the height. Supplied as a matched set with a long-thread shank, leveling nut, lock nut and hardened washer, it lifts the rail, baseplate or machinery foot to grade before grouting and then holds that setting under load.

Rail leveling bolt set with lock nut and hardened washer

Leveling Bolt Set

Crane runway & track alignment

Used to bring a crane runway rail, gantry rail, baseplate or equipment foot to exact elevation. The leveling nut is turned against a hardened washer to raise or lower the bearing surface, then the lock nut is torqued to freeze the setting — a jacking and locking function in one component.

  • SizeM16 – M42; length 60 – 160 mm
  • Adjustment0 – 50 mm typical, longer thread on request
  • SetBolt + two hex nuts + hardened washer, or to drawing
  • Grade8.8 / 10.9 (4.8 on request)
  • ThreadMetric coarse / fine; UNC, UNF, BSW available
  • FinishHot-dip galvanized, Zn-Al flake, zinc plated
Hardened leveling washer and nut for rail elevation adjustment

Leveling Washer & Nut

Sold as a set or separately

Hardened washers and thick jam nuts machined to a parallel face so the rail sits flat at any height. Available as shim sets of varying thickness for fine setting when the bolt alone cannot hold tolerance, and as spherically seated washers where the bearing surface is not perpendicular to the bolt axis.

  • WasherFlat hardened, 200 HV – 300 HV; spherical seat on request
  • Shims0.5 / 1 / 2 / 3 / 5 mm stacks
  • NutThick hex jam nut, GB/T 6170 / DIN 934 compatible
  • FinishHot-dip galvanized, zinc plated, Zn-Al flake
04

Foundation BoltsStraight / J / U / C forms, cast-in

The anchor that ties the rail system to the foundation. Straight fully threaded stock plus three bent tail geometries — split fish-tail, J hook and U clamp — cover the full range of embedment depth and slab thickness. Supplied straight, pre-bent, cut to length, or furnished with a setting template plate for accurate positioning before the pour.

Straight fully threaded anchor bolt for rail baseplate embedment

Straight Anchor Bolt

Fully threaded and supplied straight, so embedment length, projection and tail form are all set on site — bent cold into J, U or split tails where the drawing calls for it. The standard stock form for crane rail baseplates, machinery bases and template-set anchor groups.

  • SizeM12 – M42
  • Length250 – 1060 mm, cut to drawing
  • ThreadFull thread, rolled threads as standard
  • Grade4.8 / 6.8 / 8.8 / 10.9
J-type foundation bolt with hooked end for concrete anchorage

J-Type

Tail bent through 180° into a J hook. The hook engages the concrete mass without a separate anchor plate, giving high pull-out resistance with a simple shank — the most widely specified form for structural bases and rail plinths.

  • SizeM12 – M24
  • Length250 – 1060 mm, cut to drawing
  • HookInside radius to drawing
  • Grade4.8 / 6.8 / 8.8 / 10.9
U-type foundation bolt for clamping rail baseplates and steel sections

U-Type

Formed into a U that straddles the member being anchored and casts both legs into the concrete, so it clamps rather than hooks. Used for rail baseplates, pipe supports, steel columns and machinery frame feet.

  • SizeM12 – M24; leg pitch to drawing
  • Length250 – 1060 mm, cut to drawing
  • Grade4.8 / 6.8 / 8.8 / 10.9
  • FormSquare U, round bend, or with flat bar bridge
C-type split fish-tail foundation bolt to DIN 529 for rail baseplate embedment

C-Type

Split fish-tail form to DIN 529 Type C: the tail is slit and opened into two prongs that spread inside the concrete, so pull-out is resisted mechanically as well as by bond. The workhorse for equipment bases and crane rail baseplates in a mass pour.

  • StandardDIN 529 Type C, or to drawing
  • SizeM12 – M24
  • Length250 – 1060 mm, cut to drawing
  • Depth≥ 25 × d embedment
  • Grade4.8 / 6.8 / 8.8 / 10.9
Materials

Q235B, 45#, 40Cr, 35CrMo, 42CrMo; stainless 304 / 316 / 201

Protection

Hot-dip galvanized to ISO 1461 / ASTM A153, min. 70 µm; zinc plated, Zn-Al flake

Threads

Metric coarse and fine, UNC / UNF, BSW; rolled threads as standard

Documentation

Mill test certificate EN 10204 3.1 with heat number traceability

05

Anchor SleevesCorrugated cast-in sleeves for anchor bolts

The sleeve is what makes an anchor bolt adjustable after the pour. Cast into the concrete around the bolt position, it leaves a duct that absorbs construction tolerance and allows the bolt to be set, aligned and finally grouted — and replaced later without breaking out the foundation.

Corrugated anchor sleeve in HDPE and galvanized steel for cast-in anchor bolt duct

Corrugated Anchor Sleeve

Cast-in duct · tolerance absorption

The corrugations stiffen the wall against pour pressure and give the grout a mechanical key, so the bolt is locked in place once the duct is filled. Flattened or ribbed sections keep the duct clear and allow a bolt to be positioned off-centre within the tolerance envelope.

  • MaterialTwo variants: HDPE plastic · galvanized steel
  • Internal dia.40 – 200 mm, stepped to match bolt size
  • LengthCut to embedment depth, 150 – 1500 mm
  • FormStraight, flared mouth, or with end cap
  • AccessoriesEnd caps, sealing washers, couplers, setting templates
Anchor bolt supplied with corrugated anchor sleeve and setting template

Bolt & Sleeve Assembly

Positioned before the pour

Bolt, sleeve, template plate and caps supplied as one set so the anchor positions are fixed to the drawing before concrete is placed. The template holds every bolt in the group to the correct pitch while the pour cures; the sleeve is then cleared and the assembly grouted to final grade.

  • AssemblyBolt + sleeve + template + nuts and washers
  • TemplateSteel plate drilled to your anchor plan
  • TolerancePosition and elevation adjusted before grouting
  • GroutNon-shrink grout recommended, to be supplied locally

Send us your fastening drawing

Neck profile, thread, grade and coating — send the drawing or the clip system you are matching, and we will come back with a quotation and a drawing confirmation.

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